PRODUCTS TECHNOLOGY

The Solutions for Packaging and Palletizing Sugar and Sugarcane

STATEC BINDER can look back on more than 45 years of experience in packaging technology and has already installed more than 1,800 machines worldwide. The company stands for the development of machines of the highest quality, as well as individual and customized solutions. The customer-oriented corporate philosophy and the worldwide customer service ensure first-class customer support before, during and after the purchase of a machine. Whether free-flowing or powdery products, open-mouth or FFS packaging machines – STATEC BINDER is a specialist in developing the right solution for each customer. 

The history of STATEC BINDER goes back to the year of 1978, when the first packaging machine of the parent company Binder+Co AG was realized – in 2008 the joint venture STATEC BINDER was founded. Thanks to the continuous optimization and further development of the proven technology, the company is now one of the leading suppliers in the high-performance packaging industry. 

Packaging Systems from STATEC BINDER 

The Austrian packaging and palletizing specialist focuses primarily on flexibility and innovation. All packaging systems are characterized by extremely high quality and explicitly selected materials. The product portfolio ranges from packaging systems for open-mouth bags, FFS packaging machines, BIG-BAG filling stations, bag closing systems and scales to palletizing systems for free-flowing bulk goods. Products from a wide range of industries are packaged, such as the chemical, petrochemical and agricultural sector, as well as the food, animal feed, mineral and fuel industry. The proven packaging systems impress with their high efficiency and performance and contribute to greater value retention, cost-effectiveness and the optimization of the customer’s packaging process. The systems are also extremely durable and reliable – thanks to the use of high-quality materials and the ability to modernize all machines, they have an impressive service life of several decades. The Austrian company therefore focuses on the implementation of high-tech, individual and high-quality all-in-one concepts, which are tailored to the individual product requirements and plant conditions of the various customers. 

Packaging Systems Specifically for the Sugar Industry 

STATEC BINDER has already successfully implemented numerous projects for customers in the sugar industry. When it comes to packaging sugar, the Austrian company relies primarily on the following machines from its product portfolio: the fully automatic packaging machines for open-mouth bags PRINCIPAC and CERTOPAC. They are specially designed for packaging sugar in accordance with the ATEX directive to prevent dust explosions.  

The Certopac is characterized by its high speed and flexibility as well as its easy accessibility. It can fill up to 1500 bags per hour. The machine is available in different versions, whereby the bag magazines and filling sizes vary.  

The Certopac

The Principac impresses with its enormous speed and performance. The machine can fill up to 2000 bags per hour. It is equipped with a dust-tight filling clamp and is therefore ideal for packaging powdery products. 

The Principac

In addition to the CERTOPAC and the PRINCIPAC, the extensive product portfolio also includes the following packaging and palletizing solutions. 

Packaging Machines for Open-Mouth Bags 

The PRINCIPAC, CERTOPAC, ACROPAC and CIRCUPAC packaging machines for open-mouth bags are suitable for polyethylene (PE), woven polypropylene (PP) and paper bags with a filling weight of 5 kg to 80 kg. Up to 2400 bags can be filled every hour. The packaging machines for open-mouth bags are suitable for all types of free-flowing bulk goods. With additional equipment, even powdery products such as flour can be bagged without any problems.  

Depending on customer requirements, the packaging machines for open-mouth bags are designed for low, medium and high production capacities. The durable systems enable a high level of product protection, improved shelf life, easy opening and reclosing, as well as filling to precise dimensions. 

Form-Fill-Seal Packaging Machines 

The product portfolio includes the FFS (Form-Fill-Seal) machine SYSTEM-T for bag processing from tubular film and the vertical FFS machine SYSTEM-F for bag processing from flat film. Both packaging systems are suitable for bagging all types of free-flowing bulk goods. The SYSTEM-F is particularly suitable for packaging moderately free-flowing or powdery products. The FFS machines can fill up to 2800 bags per hour with a filling weight of 5 – 50 kg.  

BIG BAG Filling Station 

The BIG BAG filling station from STATEC BINDER enables the safe and low-dust filling of bags with a filling weight of 500 – 1500 kg. Up to 150 bags can be filled every hour. The BIG BAGs enable optimum utilization of the capacity of various means of transport and are extremely flexible bulk goods containers. The machines are adapted to customer requirements depending on the desired filling capacity and degree of automation. In addition, the systems enable maximum weighing accuracy and precision and are extremely robust. 

Palletizers 

The palletizers from STATEC BINDER impress with their top performance as the ideal addition to the packaging systems or as stand-alone machines. With the high-level, portal and robot palletizer, the perfect solution is found for every customer to enable the best possible and most efficient palletizing of bags. As with the packaging machines, the various palletizers are suitable for a wide range of industries. The focus is on bringing together complex systems so that the respective product can be placed on load carriers or pallets as quickly and cost-effectively as possible. The palletizing systems are also individually adapted to the customer’s requirements. Both the gentle handling of the packages and the optimum appearance of the palletized load units are the basis of STATEC BINDER’s palletizing technology. 

STATEC BINDER Customer Service 

In addition to the extremely high-quality and efficient high-performance machines, the packaging specialist is also characterized by its unique, worldwide customer service. Complete customer satisfaction is the top priority here. Customers should be able to rely on being well looked after – not only before and during the purchase, but also after the delivery of a machine, and therefore receive sound advice, a high level of service expertise and support in all areas. STATEC BINDER’s global customer service team supports all customers with the highest level of expertise and impresses with many different services, such as spare parts delivery, modernization & optimization of the machines, customer training and much more. 

“STATEC BINDER’s philosophy is clear. Even though we primarily deal with packaging and palletizing systems, our aim is to provide our customers with the best possible advice, to find the perfect solution for them and to provide them with the best possible support even after they have purchased the system. This is the only way we can be a strong and reliable partner.” Josef Lorger, Managing Director 

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